3D-coating offers a variety of individual application processes

The 3D-coating process is especially suitable for containers and other three-dimensional plastic parts made of cost-effective materials such as PE // PP // PS // PET // PLA // etc. depending on purpose, requirements and quantity needed.

The plastic parts can be produced using an injection molding machine, which allows for a very large array of shapes and sizes (if needed: also in-mold labeling)

Project Phases

EVALUATION

  • Before we begin, it is required that we enter a non-disclosure agreement to enable an open communication
  • Initial trial coating on one of your existing injection molded packages
  • Delivery of your individual samples together with oxygen barrier test results from a coated and a non-coated container and an indication of how much we could reduce the oxygen leakage after the optimization phase 

INDIVIDUAL DEVELOPMENT STAGES

  • Development of customized coating process for your individual product on lab scale (eg. Choice of right polymer, optimization of injection molding process, define the proper coating method, the right coating chemistry and the optimum coating influence parameters)
  • Estimation and calculation of the total average cost of the barrier container in the industrial process.
  • Estimated calculation for necessary equipment for industrial production
  • Final summary of how to set up your barrier coating injection molding production for your specific product and demands.

PROJECT MILESTONES

  • develop a complete supplier’s duties list which lists all specifications for the production cell together with the customer
  • commercial turnkey offer of complete barrier coating packaging production cell
  • commercial order by customer
  • eventually complete in-house FMEA (failure mode effect analysis) through own specialists together with customer
  • design review of complete cell with customer and all components suppliers before manufacturing
  • manufacturing, assembly and integration of all component suppliers before manufacturing
  • debugging and adjustment of all individual components
  • intensive test runs at CAVONIC’s site
  • FAT (factory acceptance test) through customer together with all components suppliers at site
  • Installation at customer’s site
  • SAT (site acceptance test) at customer’s facilities
  • Training your operators to use this high tech system properly

AFTER-SALES SERVICES

  • intense coaching for your staff from our experienced service technicians
  • Regular maintenance schedule based on customized service levels.
  • Technical hotline available 24/7
  • Unique global fault diagnostics software service where our service technicians can access your system online and attempt to fix any problems as soon as possible.

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